Cap Assembly Machine With Fully Automated Production Line And Precision Cam Indexing Station Delivering Bottle Cap Assembly
Equipment Overview
This high-performance plastic bottle cap assembly machine is a specialized, fully automated, integrated piece of equipment for bottle cap processing. Equipped with a precision enclosed cam indexing station, it offers exceptional accuracy, reliable operation, and a longer service life. An intuitive human-machine interface ensures easy setup and operation, while the PLC control system, combined with variable-frequency drive control, allows for adjustable production speeds. The machine focuses on the entire process—including automatic sorting, feeding, capping, assembly, pressing, inspection, and discharge of components for various types of plastic bottle caps. It efficiently performs precision assembly of two-in-one and three-in-one multi-component bottle caps, making it a core piece of automated equipment for the bottle cap manufacturing, personal care packaging, food, and beverage industries.
Core Features and Benefits
- High Efficiency Automation: Fully automated operation allows one operator to oversee multiple units with assembly speeds of 70-120 units per minute or higher
- High Precision and Stability: Mechanical transmission with PLC control ensures accurate positioning and smooth operation with ≥99% pass rate
- Intelligent Operation: Touchscreen HMI supports parameter settings, stepless speed adjustment, automatic output counting, and shutdown functions
- Strong Adaptability: Quick adaptation to different cap specifications (20-60mm diameters) with interchangeable turntables and suction cups
- Safety and Reliability: Integrated safety devices including no-cap shutdown and overload protection
- Hygienic Construction: Stainless steel materials compliant with GMP standards, preventing secondary contamination
- Energy Efficient Operation: Variable frequency control technology reduces energy consumption and operational noise
Equipment Specifications
| Parameter |
Specification |
| Power Supply: |
AC220V±10% 50/60Hz |
| Production Speed: |
3000 caps/hour |
| Air Supply: |
0.5MPa-0.6MPa |
| Total Power Consumption: |
5KW |
| Cap Alignment Method: |
Lift-type cap alignment |
| Cap Discharge Method: |
Guide rail vibration guidance (Cap ejection via PPU servo feeding) |
| Machine Control: |
PLC automatic program control + touchscreen HMI operation |
| Compatible Caps: |
Custom-made based on provided samples |
| Machine Exterior: |
Full 304 stainless steel |
| Overall Dimensions: |
Approx. 1600×1800×1650mm |
Payment and Trade Terms
| Description |
Details |
| Product Model |
Cap Assembly Machine With Fully Automated Production Line |
| VAT Status |
With VAT |
| Place of Origin |
Made in China |
| Price Validation |
100 days |
| Payment Terms |
T/T, 30% deposit, 70% balance before loading against FAT |
| Delivery Time |
35 days after receipt of advanced payment |
| Warranty |
1 year for complete machine, extended coverage for software & system |
| Commissioning |
Free commissioning within 3 days (customer bears local expenses for engineer accommodation and tickets) |
After Sales Service and Support
Quality Warranty: Full product quality traceability with 1-year warranty period from equipment acceptance date
Maintenance Services: Free maintenance during warranty period; travel and material costs apply for post-warranty services
Remote Support: Free remote operation and maintenance services via Pinchi Tech AI cloud platform for system updates, algorithm settings, and software adjustments
